First the background, specifics of my question will follow:
At the company that I work at the platform we work on is currently the Microchip PIC32 family using the MPLAB IDE as our development environment. Previously we've also written firmware for the Microchip dsPIC and TI MSP families for this same application. The firmware is pretty straightforward in that the code is split into three main modules: device control, data sampling, and user communication (usually a user PC). Device control is achieved via some combination of GPIO bus lines and at least one part needing SPI or I2C control. Data sampling is interrupt driven using a Timer module to maintain sample frequency and more SPI/I2C and GPIO bus lines to control the sampling hardware (ie. ADC). User communication is currently implemented via USB using the Microchip App Framework.
So now the question: given what I've described above, at what point would I consider employing an RTOS for my project? Currently I'm thinking of these possible trigger points as reasons to use an RTOS:
- Code complexity? The code base architecture/organization is still small enough that I can keep all the details in my head.
- Multitasking/Threading? Time-slicing the module execution via interrupts suffices for now for multitasking.
- Testing? Currently we don't do much formal testing or verification past the HW smoke test (something I hope to rectify in the near future).
- Communication? We currently use a custom packet format and a protocol that pretty much only does START, STOP, SEND DATA commands with data being a binary blob.
- Project scope? There is a possibility in the near future that we'll be getting a project to integrate our device into a larger system with the goal of taking that system to mass production. Currently all our projects have been experimental prototypes with quick turn-around of about a month, producing one or two units at a time.
What other points do you think I should consider? In your experience what convinced (or forced) you to consider using an RTOS vs just running your code on the base runtime? Pointers to additional resources about designing/programming for an RTOS is also much appreciated.