after some test: If you send an email to an outlook client, and the subject is >77 chars, and it needs to use "=?ISO"
inside the subject (in my case because of accents) then OutLook will "cut" the subject in the middle of it and mesh it all that comes after, including body text, attaches, etc... all a mesh!
I have several examples like this one:
Subject: =?ISO-8859-1?Q?Actas de la obra N=BA.20100154 (Expediente N=BA.20100182) "NUEVA RED FERROVIARIA.=
TRAMO=20BEASAIN=20OESTE(Pedido=20PC10/00123-125),=20BEASAIN".?=
To:
As you see, in the subject line it cutted on char 78 with a "=" followed by 2 or 3 line feeds, then continued with the rest of the subject baddly.
It was reported to me from several customers who all where using OutLook, other email clients deal with those subjects ok.
If you have no ISO on it, it doesn't hurt, but if you add it to your subject to be nice to RFC, then you get this surprise from OutLook. Bit if you don't add the ISOs, then iPhone email will not understand it(and attach files with names using such characters will not work on iPhones).